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Custom Land Cruiser Conversion

Welcome to Part 2 of our four-part series - Land Cruiser Troopy Camper Conversion. (To read Part 1, click here.)  In Part 2, we pick up the story in Cape Town, South Africa, as we kick-off fitment and begin working with Paul and the teams at R&D Offroad and Alu-Cab to transform our build requirements into detailed construction specs. We also make a trip up to the Kalahari Desert to break-in Maggie and spend some much anticipated time in the African bush.

Work Gets Under Way

Sheri, Paul, and the R&D Team Discuss Winch Controller Placement During Initial Fitment, Land Cruiser 78 Series Troop Carrier
Sheri, Paul, and the R&D Team Discuss Placement of Components as Fitment Gets Underway
Drilling Holes for the Safari Snorkel, Toyota Landcruiser 78 Series Troop Carrier
Safari Snorkel Installation (It's Better Not to Watch)
R&D Team Drills Hole for Safari Snorkel
R&D Team Drills Hole for Safari Snorkel
Jim Discusses Air Compressor Placement with the Team
Jim Discusses Air Compressor Placement with the Team
Discussing Pop-Top Roof Modifications With Paul & Warwick (Alu-Cab)
Discussing Roof Modifications With Paul & Warwick (Alu-Cab)
Taking a Closer Look at Alu-Cab's Pop-Top Roof
Taking a Closer Look at Alu-Cab's Pop-Top Roof
Pop-Top Roof Customization Starts to Take Shape
Pop-Top Roof Customization Starts to Take Shape
Mapping out the entire of our Land Cruiser Troop Carrier
Mapping Out the Interior

Refining interior measurements of our Land Cruiser Troop Carrier
Refining Measurements for Interior Layout
Blueprints for Custom Land Cruiser Troop Carrier Interior
Revised Interior Blueprints
R&D Offroad customizing dual wheel carrier to hold shovel and hi-lift jack
R&D Offroad Customizing Dual Wheel Carrier to Accommodate Hi-Lift Jack & Shovel

By mid-October, initial fitment was almost complete. Maggie looked more grown up - stronger, more capable. She had new shoes and all the pretty accessories a girl dreams of wearing on a date with wild Africa – fancy new tubeless steel wheels, meaty mud tires, shiny bull bar, powerful winch, snorkel and raised breathers, heavy duty suspension, steel rear bumper, dual wheel carriers, and an air compressor, among other things.

Our little Land Cruiser was far from ready for our upcoming trip, but she was starting to look the part.

Our Land Cruiser Troop Carrier with ARB Bull Bar, Safari Snorkel, and Other basic off-road modifications
Maggie Following Completion of Fitment Work
Our Land Cruiser Troop Carrier with ARB Bull Bar, Safari Snorkel, and Other basic off-road modifications
Maggie Following Completion of Fitment Work
Our Land Cruiser Troop Carrier with ARB Bull Bar, Safari Snorkel, and Other basic off-road modifications
Maggie Following Completion of Fitment Work

Break-In Run

Fitment was mostly complete and it was time for a break-in run. For that, Sheri and I traveled to Kgalagadi Transfrontier Park. Straddling South Africa and Botswana on the southern flanks of the Kalahari Desert, Kgalagadi is on the wilder side of South Africa’s game reserves. Traversed by sandy tracks and teaming with wildlife, it was an ideal spot to test equipment and spend some time in the African bush.

From the moment we set off for Kgalagadi, we felt at home. Traveling in Maggie felt familiar. While only a short test run, it felt like we were traveling overland again in Betty - bouncing our way through the Africa bush. It was almost like picking up where we left off in 2008.

To be clear, Maggie couldn’t have been less overland ready. She may have looked the part, but she was far from the comfortable home we aspired to create. Not to put too fine a point on it, but our camp was an exercise in minimalism. We had no bed. No water storage. No kitchen. No Shower. No Toilet. And importantly, we had no bug protection. What we did have were two mattress pads, sleeping bags, and an alcohol camp stove. That’s it.

Now, in fairness, when Paul and Chris (the owner of R&D) heard we were headed for Kgalagadi, they produced enough camping kit to furnish a Red Cross field hospital. It’s the South African way. The only thing South Africans love more than their time in the bush is a comfortable camp. Within minutes they produced a bedroll the size of a waterbed, a tent big enough to do service at a luxury safari lodge, and a refrigerator suitable for a commercial kitchen. They pulled out tools, recovery gear, and pretty much anything else we might need. It was most generous of them. But alas, we declined.

You see, we have a long history of car camping trips with less than optimal kit, and this was no time to up our standards. Once, Sheri and I went to the Tour de France with my brother and sister-in-law. Instead of using tents, we parked alongside the next day's stage and slept on top of each other in our Euro sized rental car. Another time, we were invited to present at the Overland Expo in Prescott, Arizona. Everyone camped in well-equipped overland rigs. Except us. We, on the other hand, camped amongst them in a small two-door rental car and tiny ground tent. A tent in which we forgot the poles, which effectively meant we camped in a sack.

In retrospect, one could argue that declining Paul and Chris’ gear was a mistake. In the Kalahari, temperatures were topping 110 degrees. Without a mosquito net, we were faced with an unappealing choice. We could open the windows to cool off and be eaten alive by mosquitoes, or we could keep the windows closed and suffer heat stroke. We chose the latter and, while we avoided heat stroke, we were suffering.

A martial eagle searching for prey in Kgalagadi Transfrontier Park, South Africa
Martial Eagle, Kgalagadi Transfrontier Park, South Africa
A meerkat stands guard in Kgalagadi Transfrontier Park, Kalahari Desert, South Africa
Meerkat Standing Watch, Kgalagadi, South Africa

But at least we had cozy down sleeping bags and mattress pads to make us more comfortable. Thank goodness for that. Our 30-degree sleeping bags were a godsend in the +110 degree heat and the mattress pads? Well, for the first couple of days at least, they were excellent. At Nossob, however, I managed to tear one of the pads on an acacia thorn. It was the end of restful sleep. We attempted a repair, which was effective at slowing rather than fixing the leak. Each night, before going to sleep, I’d blow it up as full as I could. It was just enough air to nearly hit REM sleep before I bottomed out on our Land Cruiser’s rock hard floor.

 

A Toyota Land Cruiser Troop Carrier in the Kalahari Desert
Maggie on Safari, Kgalagadi, South Africa

It was no matter. Our camp may have been less than ideal. Still, we were beyond happy to be back in the bush. The game viewing was excellent, and the sounds of nature immediately took us back to the Africa we love most.

Phase I Complete

By mid-November, Phase I was complete. We had a clear plan in place, and equipment was ordered for the next phase of work. Ahead was a dead spot in construction. Christmas was coming (a time where South African businesses close for much of December) and parts weren’t expected to arrive before the New Year. With Paul to hold down the fort, we decided to ride out the lull in Southeast Asia. It was an opportunity to travel a little until the build picked back up.

In Part 3 of Land Cruiser Troopy Camper Conversion, the heavy lifting begins as Alu-Cab gives Maggie a haircut to make room for her new pop-top roof and R&D Offroad fabricates her custom interior.




To read the other posts in our Toyota camper conversion series, click on the following links:

Land Cruiser Troop Carrier Conversion Part 1

Land Cruiser Troop Carrier Conversion Part 3

Land Cruiser Troop Carrier Conversion Part 4

9 Comments

    • Thanks Allan. You’re correct. We’re running 285/75r16’s on 16″ wheels. Unfortunately, I can’t remember the other wheel dimension exactly, and can’t check right now as we’re traveling and don’t have the spec with me. If it helps, we’re running the 16 hole / 5 stud tubeless Toyota steel wheels rather than the 16″ split rims that came on our 78.

      Hope that helps.

      Cheers,
      Jim

      • Hi Jim, how’s your experience been so far with the 285/75/16s?

        It really looks the business but quite a large tyre to run with the 1HZzzzz.

        Has your fuel consumption gone up and what is it like on the highway?

        Thanks!
        Rohan

        • Hi, we installed the tires when we first bought the Troopy, so I can’t speak to the fuel consumption before vs after. We like the them – we’re still running them after 65K+ miles. Our preference was to get BF Goodrich All-Terrain KO2 255/85/16, but they didn’t have them in Cape Town at the time.

          • Thanks Jim! 255/85/16s are actually my favorite size for the 70 series but I’m also concered about availabilty across africa. Did you ever need to source a 285 on your africa trip? Its not as common as a 235/85 but more so than the 255s I believe. What steel rims are you running and what offset? Looks like a great combo!

  • Hi there!
    Absolutely love the Troopy build. We have our Sandy Taupe 78 series coming next year… It’s about a 9 month wait here in Australia.
    We are looking to have a similar setup as your wheel & tyre combination.
    Do you happen to have the exact colour code you used on your wheels?
    Thank you & Cheers 🙂

  • Hi
    Love your site and adventures 👍 We are starting a Troopy build shortly can you advise how do you access the marine hatch you have fitted to the Alucab ?

    When the roof tent is in the down and locked position the access flap to the bed is down and would not allow access to the hatch ?

    We really like what you did with the hatch but how did you do it ?

    • Thanks! We customized the roof tent and made the rear bedboards removable so that we could access the hatch and the bed a little easier. I would show you a photo, but we’re not with the Troopy right now. Alu Cab may not allow such customizations any longer, but it’s worked well for us.

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